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Balanset-1A

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發表於 2025-6-21 15:25:20 | 顯示全部樓層 |閱讀模式

Balanset-1A: Cutting-edge Mobile Balancer & Vibration Analyzer
Next-generation Dynamic Balancing Solution
Balanset-1A constitutes an revolutionary solution for rotor balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is 3-10 times more affordable than traditional vibration analyzers while maintaining superior measurement accuracy. The system allows on-site balancing directly at the equipment's installation site without necessitating removal, which is critically important for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company focusing in the design and manufacturing of equipment for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has offices in Portugal.
Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications
Detection Parameters
Balanset-1A ensures precise measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for determining rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic calculation of correction masses.
Full Kit Components
The standard Balanset-1A delivery includes:

Measurement unit with USB interface - main module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for accurate measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation

Operating Capabilities
Vibrometer Mode
Balanset-1A functions as a complete vibration analyzer with features for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and two-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function allows considerable acceleration of repeat balancing of identical equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The intuitive program interface provides step-by-step guidance through the balancing process, making the device usable to personnel without specific training. Key functions include:

Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)

Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is efficiently applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device represents exceptional value for agriculture, where uninterrupted operation during season is vital. Balanset-1A is used for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly allows preventing costly downtime during peak harvest periods.
Specialized Equipment
The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.
Advantages Over Alternatives
Economic Value
At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Cost reduction on external balancing specialist services reaches thousands of euros annually.
Ease of Use
Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specialized vibration diagnostics training.
Mobility and Autonomy
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This permits balancing in outdoor conditions, at isolated sites, and in difficult-access locations without external power supply.
Versatile Application
One device is appropriate for balancing the widest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and two-plane balancing covers all typical tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving lower energy consumption, abolished excessive noise, and increased equipment lifespan. Energy savings paid for the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to decreased fuel consumption and bearing wear.
Pricing and Delivery Terms
Current Prices

Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Volume Discounts: up to 15% for orders of 4+ units

Acquisition Options

Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer's warranty
Technical Support: included in price

Conclusion
Balanset-1A represents an ideal solution for organizations striving to establish an effective equipment balancing system without substantial capital expenditure. The device opens up access to professional balancing, allowing small businesses and service centers to provide services at the level of large industrial companies.
The combination of accessible price, ease of use, and professional functionality makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, reduced operating costs, and improved competitiveness of your business.
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