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Balanset-1A: State-of-the-art Mobile Balancer & Vibration Analyzer
Next-generation Dynamic Balancing Solution
Balanset-1A represents an revolutionary solution for rotor balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device offers professional equipment balancing at €1,751, which is 3-10 times more affordable than traditional vibration analyzers while maintaining exceptional measurement accuracy. The system enables on-site balancing directly at the equipment's operational location without necessitating dismantling, which is essential for reducing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company concentrating in the creation and manufacturing of equipment for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has representatives in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measurement Parameters
Balanset-1A delivers high-precision measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The functional frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for calculating RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic computation of correction masses.
Full Kit Package
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - primary module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for precise measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Functional Capabilities
Vibrometer Mode
Balanset-1A operates as a full-featured vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables considerable acceleration of subsequent balancing of same-type equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The intuitive program interface offers step-by-step guidance through the balancing process, making the device usable to personnel without specific training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Usage Domains and Equipment Types
Industrial Equipment
Balanset-1A is efficiently used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device represents exceptional value for agriculture, where continuous operation during season is essential. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly permits eliminating costly downtime during busy harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.
Advantages Over Competitors
Economic Value
At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Savings on third-party balancing specialist services reaches thousands of euros annually.
Ease of Use
Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specific vibration diagnostics training.
Portability and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in outdoor conditions, at isolated sites, and in hard-to-reach locations without additional power supply.
Versatile Application
One device is appropriate for balancing the most extensive spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and two-plane balancing covers all standard tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving lower energy consumption, eliminated excessive noise, and extended equipment lifespan. Energy savings recovered the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Reduced vibration of threshing drums led to lower fuel consumption and bearing wear.
Investment and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Wholesale Discounts: up to 15% for orders of 4+ units
Ordering Options
Official Website: vibromera.eu (recommended)
eBay: certified sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, credit cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer's warranty
Technical Support: included in price
Summary
Balanset-1A constitutes an ideal solution for organizations striving to establish an successful equipment balancing system without significant capital expenditure. The device democratizes access to professional balancing, permitting small enterprises and service centers to provide services at the level of large industrial companies.
The combination of reasonable price, ease of use, and professional features makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment stability, lower operating costs, and increased competitiveness of your enterprise.
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