|
|
Balanset-1A: State-of-the-art Portable Balancer & Vibration Analyzer
Modern Dynamic Balancing Solution
Balanset-1A stands as an innovative solution for vibration correction of rotors in their own bearings, engineered by Estonian company Vibromera OU. The device delivers professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while maintaining superior measurement accuracy. The system allows field balancing directly at the equipment's operational location without requiring removal, which is essential for minimizing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company specializing in the development and production of instruments for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has branches in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measuring Parameters
Balanset-1A provides accurate measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports RPM measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two mono-directional accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for calculating RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic calculation of correction masses.
Full Kit Contents
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - central module with embedded preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for precise measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Functional Capabilities
Vibrometer Mode
Balanset-1A operates as a complete vibration analyzer with capabilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports one-plane (static) and two-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables considerable acceleration of subsequent balancing of similar equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The intuitive program interface provides step-by-step guidance through the balancing process, making the device accessible to personnel without specific training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Usage Domains and Equipment Types
Industrial Equipment
Balanset-1A is effectively employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides exceptional value for agriculture, where uninterrupted operation during season is critically important. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly enables eliminating costly downtime during critical harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.
Benefits Over Competitors
Economic Effectiveness
At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Savings on third-party balancing specialist services reaches thousands of euros annually.
Ease of Use
Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without specific vibration diagnostics training.
Portability and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in field conditions, at isolated sites, and in difficult-access locations without additional power supply.
Universal Application
One device is suitable for balancing the widest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and dual-plane balancing covers all standard tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving decreased energy consumption, eliminated excessive noise, and extended equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to reduced fuel consumption and bearing wear.
Pricing and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Wholesale Discounts: up to 15% for orders of 4+ units
Acquisition Options
Official Website: vibromera.eu (recommended)
eBay: verified sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, credit cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: factory warranty
Technical Support: included in price
Conclusion
Balanset-1A constitutes an perfect solution for organizations striving to establish an effective equipment balancing system without significant capital expenditure. The device makes accessible access to professional balancing, allowing small companies and service centers to offer services at the level of large industrial companies.
The blend of reasonable price, ease of use, and professional functionality makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, decreased operating costs, and enhanced competitiveness of your business.
|
|
發表於 