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Balanset-1A: Advanced Portable Balancer & Vibration Analyzer
Next-generation Dynamic Balancing Solution
Balanset-1A serves as an groundbreaking solution for rotor balancing of rotors in their own bearings, created by Estonian company Vibromera OU. The device delivers professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while preserving high measurement accuracy. The system permits in-place balancing directly at the equipment's working position without requiring dismantling, which is critically important for reducing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company concentrating in the design and manufacturing of instruments for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has branches in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measurement Parameters
Balanset-1A ensures high-precision measurements using a two-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device employs phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two mono-directional accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for calculating RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic computation of balancing masses.
Full Kit Package
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - main module with built-in preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for accurate measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Operating Capabilities
Vibrometer Mode
Balanset-1A works as a full-featured vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers display of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports one-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function allows considerable acceleration of subsequent balancing of similar equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The user-friendly program interface provides step-by-step guidance through the balancing process, making the device usable to personnel without special training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is successfully applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device represents exceptional value for agriculture, where uninterrupted operation during season is vital. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly permits preventing costly downtime during busy harvest periods.
Specialized Equipment
The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.
Benefits Over Alternatives
Economic Effectiveness
At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment recovers costs after preventing just 2-3 bearing failures. Savings on external balancing specialist services totals thousands of euros annually.
Ease of Use
Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specialized vibration diagnostics training.
Portability and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in field conditions, at distant sites, and in hard-to-reach locations without additional power supply.
Universal Application
One device is adequate for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and dual-plane balancing covers all standard tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving reduced energy consumption, eliminated excessive noise, and prolonged equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to decreased fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Volume Discounts: up to 15% for orders of 4+ units
Acquisition Options
Official Website: vibromera.eu (recommended)
eBay: verified sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer's warranty
Technical Support: included in price
Summary
Balanset-1A stands as an optimal solution for organizations striving to implement an successful equipment balancing system without substantial capital expenditure. The device opens up access to professional balancing, allowing small businesses and service centers to offer services at the level of large industrial companies.
The mix of accessible price, ease of use, and professional capabilities makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, reduced operating costs, and improved competitiveness of your business.
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