Balanset-1A
Balanset-1A: Innovative Compact Balancer & Vibration Analyzer
Next-generation Dynamic Balancing Solution
Balanset-1A constitutes an groundbreaking solution for rotor balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device offers professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while retaining superior measurement accuracy. The system allows on-site balancing directly at the equipment's installation site without necessitating removal, which is critically important for reducing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company focusing in the development and manufacturing of instruments for technical diagnostics of industrial equipment. The company is registered in Estonia (registration number 14317077) and has representatives in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Detection Parameters
Balanset-1A provides precise measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The functional frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two mono-directional accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for computing rotation frequency and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic computation of correction masses.
Full Kit Components
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - primary module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for exact measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Functional Capabilities
Vibrometer Mode
Balanset-1A functions as a complete vibration analyzer with features for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides display of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports one-plane (static) and two-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables significant acceleration of follow-up balancing of identical equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The user-friendly program interface offers step-by-step guidance through the balancing process, making the device usable to personnel without specialized training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is successfully employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device offers exceptional value for agriculture, where reliable operation during season is critically important. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly permits eliminating costly downtime during busy harvest periods.
Specialized Equipment
The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers essentially all types of industrial equipment.
Superiority Over Competitors
Economic Value
At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Savings on outsourced balancing specialist services totals thousands of euros annually.
Ease of Use
Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without special vibration diagnostics training.
Portability and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in field conditions, at isolated sites, and in inaccessible locations without external power supply.
Universal Application
One device is appropriate for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and two-plane balancing covers all standard tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving lower energy consumption, abolished excessive noise, and increased equipment lifespan. Energy savings recovered the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to lower fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Wholesale Discounts: up to 15% for orders of 4+ units
Acquisition Options
Official Website: vibromera.eu (recommended)
eBay: verified sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer's warranty
Technical Support: included in price
Final Assessment
Balanset-1A represents an optimal solution for organizations striving to implement an successful equipment balancing system without major capital expenditure. The device opens up access to professional balancing, allowing small businesses and service centers to offer services at the level of large industrial companies.
The mix of affordable price, ease of use, and professional features makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, reduced operating costs, and improved competitiveness of your enterprise.
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